概述

Summary

圈圆机是生产板材圈圆的专用设备，为三滚式圈圆机。其结构合理、调整方便、生产效率高、操作简单，并可在圈圆过程中圈压出对焊接口处两直边，为下一个工序对焊打下良好的基础, 材料厚度不超过4.5mm。

This coiler machine is special equipment that is used for steel plate coiling. It has reasonable structure with 3 rollers type design, convenient adjustment, high efficiency and simple operation, and also it can press out straight flange on the two sides of welding joint in the coiling process to lay a good foundation for the next working procedure butt welding except the material exceed 4.5mm.

该设备具有打印和压平的双重功能。其中打印用于在轮辋板料毛坯上压出所需要的标记，如轮辋的规格、型号、生产厂家、生产日期等等，压平则是为以后焊接。

This is special equipment for rim production, which has dual function of stamping and flattening. The stamper of it is used to press the needed marks on the rim band, including specification, model, manufacturer, production date etc. It flattens weld joint for the following welding operation.

主要加工工序是：自动上料à打印à圈圆à压平焊缝

Automatic operating for feeding-stamping-coiling-flattening weld joint

设备结构简介

Equipment Structure Introduction

机床由自动送料机构、打字机构、卷圆机和压平机构四部分组成。

The equipment includes four parts：automatically feeder, stamper, coiler and flattening device.

送料台由型钢焊接而成，上置铝型材送料支架，用于送料自动送进。

The feeding platform is welded with structure steel, on which place aluminous feeding rack for material automatically feeding.

打印机由上下两个压印辊组成，打印用的字头装在下压辊，可根据需要很方便的调换。当送料进压印辊内时，推动压印辊开始转动，将钢字逐个压印在板料上，并将压印好的板料送出，随后压印辊通过气缸自动恢复原位，为了适应不同板厚的要求，两压印辊的间隙可以手工调节。

The stamper is made of upper and lower roller. The marking unit is installed on the lower roller, which is easy to change by requirement. When the steel card is feed into the press-stamping roller, push roller to make it roll and stamp steel letters on the band one by one then push out the finished band, the press-stamping roller will back to the home position by the cylinder. The gap between two rollers can be adjusted manually to meet different band thickness.

主要参数

Main Parameter

设备型号	Model Number	Номер модели	JYJ-600-AH
材料厚度	material thickness	Толщина обода	≤4.5mm
工件宽度	Rim Width	Ширина обода	≤320mm
直径范围	Rim Diameter Range	Диаметр обода	300mm~500mm
输入功率	input capacity	Общая мощность	14KW

技术特色

该机的电气系统由可逻辑控制器PLC、接触器、变频器、伺服系统、电机以及各种检测传感器组成。控制器采用施耐德M218系列，施耐德M218 PLC体积小、速度快、标准化，具有串口通信能力，功能强，可靠性高。

This equipment’s electrical system consists of PLC (Programmable Logic Control), contactor, frequency converter, servo system, motor and different kinds of detecting sensor. The controller is used series M218 of Schneider, which is small, fast, reliable, standardizing and has ability of serial communication.

设备的操作模式

Equipment’s Operation Mode

主机有自动和手动两种工作方式，通过扳动“自动/手动”进行选择。

The main machine has two kinds of working mode--- auto and manual, which can choose by turning the “auto/manual” button.

1手动模式

Manual Mode

单独操作主机设备的每一个动作，便于操作人员的产品调整和设备维护。

Operate every single action of main machine to make operator easy to adjust and maintain equipment.

2自动模式

Auto Mode

按照固有的程序进行自动循环，操作者只需要上料、下料即可。

Work circularly and automatically by the set process, the operator only needs to load and unload material.

联动/单动

single/linkage

主机和自动上料机构有联动和单动两种工作方式，通过扳动“联动/单动”进行选择。

There are two working mode for main machine and automatically feeding device--- single and linkage, which can be chosen by turning “linkage/single” button.

单动模式

single mode

在自动模式下，只有打印和卷圆机、压平机自动循环，不含上料机构。

Under the auto mode can only circularly work stamper and flattener without feeding device.

联动模式

linkage mode

在自动模式下，在打印和卷圆机自动循环中增加自动上料功能，工人只需将料垛放在送料小车上即可。

Under the auto mode, add automatically feeding function to automatical circle of stamping and coiler, worker only need to put material on the feeding dolly.

语言切换

Language

按下“语言切换”后显示如上图，进行中英文切换。

Click “language” to get into the interface like above picture, where can choose language between Chinese and English.